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分布式獨立二次調壓電液控制系統(tǒng)設計與仿真
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國家重點研發(fā)計劃項目(2021YFB2011901)、國家自然科學基金項目(52175050)和江西省重大科技研發(fā)專項(20233AAE02001)


Design and Research of Distributed Independent Secondary-pressure-regulating Electro-hydraulic Control System
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    摘要:

    通過多路閥實現(xiàn)負載敏感電液控制(LS)系統(tǒng)等集中式液壓系統(tǒng)流量分配,會產(chǎn)生較大的節(jié)流損失,,能量效率較低。分布式獨立電液控制系統(tǒng)(DIEHCS)采用單泵單執(zhí)行器的排量控制方式,,基本消除節(jié)流損失,,節(jié)能效果顯著,,但普遍存在獨立式驅動裝機功率大、分布式安裝結構不緊湊等問題,。為此,,本文以6 t挖掘機為對象,提出了一種分布式獨立二次調壓電液控制系統(tǒng)(DIEHCS-SPR),。該系統(tǒng)主要由3個獨立布置于臂架上的開式電液執(zhí)行器(EHA)及1個恒壓控制的主泵(布置于艙室內)組成,。各EHA根據(jù)執(zhí)行器預期速度和負載力方向實現(xiàn)四象限工況的精確運轉。6 t挖掘機虛擬樣機仿真結果表明,,在同一個工作周期下,,提出的DIEHCS-SPR系統(tǒng)相比于LS系統(tǒng)節(jié)能率可達42%~46%。相比于現(xiàn)有DIEHCS,,所提出系統(tǒng)各EHA峰值輸出功率最高可降低70%~74%,,可顯著減小各EHA外形尺寸和質量,不僅節(jié)約了關鍵元件(EHA)的制造成本,,更降低了分布式安裝時自重所產(chǎn)生的額外能耗,。

    Abstract:

    Centralized hydraulic systems such as load-sensing electro-hydraulic control (LS) systems realize flow distribution through multiple valves, resulting in large throttling losses and low energy efficiency. The distributed independent electro-hydraulic control system (DIEHCS) adopted the displacement control mode of single pump and single actuator, which basically eliminated throttling loss and had remarkable energy-saving effect, but there were many problems such as large installed power of independent drive and uncompact distributed installation structure. Therefore, a distributed independent secondary-pressure-regulation electro-hydraulic control system (DIEHCS-SPR) was proposed for a 6 t excavator. The system consisted of three open electro-hydraulic actuators (EHAs) which independently arranged on the manipulator and a constant pressure main pump (arranged in the cabin). Each EHA achieved four-quadrant operation according to the expected actuator speed and load direction. The simulation results of 6 t excavator virtual prototype show that proposed DIEHCS-SPR was compared with LS system, the energy saving rate was up to 42%~46% under the same working cycle. Compared with the existing DIEHCS, the proposed system can reduce the peak output power of each EHA by up to 70%~74%, resulting in a significant reduction in individual EHA dimensions and weight, while saving key component (EHA) manufacturing costs and additional energy consumption from self-weight during distributed installation.

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丁孺琦,姜佑鵬,李剛,孫國華.分布式獨立二次調壓電液控制系統(tǒng)設計與仿真[J].農(nóng)業(yè)機械學報,2024,55(10):481-490. DING Ruqi, JIANG Youpeng, LI Gang, SUN Guohua. Design and Research of Distributed Independent Secondary-pressure-regulating Electro-hydraulic Control System[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(10):481-490.

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  • 收稿日期:2024-06-26
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  • 在線發(fā)布日期: 2024-10-10
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