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連續(xù)式咸淡水混合攪拌反應(yīng)器混合性能研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD1900502)


Mixing Performance in Continuous Salt and Freshwater Mixing and Stirring Reactor
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    摘要:

    為合理開發(fā)利用咸水資源,,優(yōu)化農(nóng)田灌溉設(shè)施前端連續(xù)式咸淡水混合攪拌反應(yīng)器結(jié)構(gòu)和運(yùn)行參數(shù),,探究了攪拌轉(zhuǎn)速和槳葉寬度對(duì)不同類型攪拌器咸淡水混合性能的影響。以直徑為290mm的雙層槳葉攪拌器為研究對(duì)象,,采用Realizable k-ε模型和歐拉多相流模型進(jìn)行數(shù)值模擬并利用試驗(yàn)結(jié)果對(duì)其進(jìn)行驗(yàn)證,。系統(tǒng)分析不同攪拌器結(jié)構(gòu)在不同攪拌轉(zhuǎn)速和槳葉寬度下的湍動(dòng)能、速度流場,、咸水體積分?jǐn)?shù)分布,、混合均勻所需時(shí)間及攪拌器功耗,發(fā)現(xiàn)隨著攪拌轉(zhuǎn)速和槳葉寬度增加,,三葉開啟式攪拌器與組合錨式攪拌器湍動(dòng)能和液體流速均增加,,反應(yīng)釜內(nèi)咸水體積分?jǐn)?shù)也隨之發(fā)生顯著變化,到達(dá)混合均勻狀態(tài)所需時(shí)間縮短,,出口處咸水均勻度和攪拌器功率均呈上升趨勢,。整體來說,轉(zhuǎn)速對(duì)上述指標(biāo)的影響較槳葉寬度更為顯著,,另外,,2種攪拌器類型中相關(guān)指標(biāo)受轉(zhuǎn)速和槳葉寬度變化的影響差異明顯。與三葉開啟式攪拌器相比,,組合錨式攪拌器達(dá)到完全混合均勻狀態(tài)所需時(shí)間最小值雖然低6.8%,,但其攪拌功耗卻高10%左右。綜合考慮灌溉作物水量需求,、混合效率和設(shè)備能耗等因素,,推薦采用較低轉(zhuǎn)速(90r/min)、寬槳葉(50mm)的三葉開啟式攪拌器,,該配置在咸淡水混合過程中能夠有效保障混合效率,,并在連續(xù)混合設(shè)備中有效控制能耗的同時(shí)滿足實(shí)際應(yīng)用需求,。研究結(jié)果可為連續(xù)式咸淡水混合攪拌反應(yīng)器設(shè)計(jì)優(yōu)化提供參考,。

    Abstract:

    In order to rationally develop and utilize brackish water resources, the structure and operating parameters of a continuous first-but-mix stirring reactor at the front end of an agricultural irrigation system were optimized. The effects of mixing speed and paddle width on the mixing performance were investigated by using a double-layer paddle mixer with a diameter of 290mm. Realizable k-ε model and Eulerian multiphase flow model were used for numerical simulations and validated by experimental data. The analysis of turbulent kinetic energy, velocity flow field, brackish water volume fraction distribution, mixing time and power consumption of the agitator showed that the increase in mixing speed and paddle enhanced the turbulence and flow velocity for both the threebladed open type and the combined anchor type. It was found that the rotational speed had a greater effect on the studied parameters than the paddle width. Overall, the effect of rotational speed on the studied parameter was significantly more than paddle width, in addition to the significant difference in the effect of these two factors on the two types of agitators. Compared with the three-bladed open agitator, the combined anchor agitator reduced the agitation time by 6.8%, but increased the agitation power consumption by about 10%. Taking into account of crop irrigation requirements, mixing efficiency and equipment energy consumption, it was recommended to use a three-blade open agitator with a lower speed (90r/min) and a wide paddle (50mm). This configuration can effectively balance the mixing efficiency and energy consumption of a continuous salt and freshwater mixing and stirring system. The results can provide a reference for the design optimization of continuous brackish freshwater mixing and stirring reactors.

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李杰,陳滇豫,胡笑濤,何名淞.連續(xù)式咸淡水混合攪拌反應(yīng)器混合性能研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(11):417-428. LI Jie, CHEN Dianyu, HU Xiaotao, HE Mingsong. Mixing Performance in Continuous Salt and Freshwater Mixing and Stirring Reactor[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(11):417-428.

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  • 收稿日期:2024-06-19
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  • 在線發(fā)布日期: 2024-11-10
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