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自走式寬幅作業(yè)平臺自適應(yīng)調(diào)平系統(tǒng)研究
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國機集團科研專項(ZDZX2022-1)


Adaptive Leveling System for Self-propelled Wide-width Working Platform
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    摘要:

    為了提升自走式寬幅作業(yè)平臺行走作業(yè)時的穩(wěn)定性和安全性,,以自走式寬幅作業(yè)平臺為研究對象,,設(shè)計了基于四點液壓主動懸架的自適應(yīng)全向調(diào)平系統(tǒng)。采用 LUDV 負載敏感技術(shù)以提高液壓系統(tǒng)控制性能,,實現(xiàn)四點式懸架液壓系統(tǒng)中多負載并行工況下的同步控制。采用多傳感器實時感知作業(yè)平臺姿態(tài),,結(jié)合“追中調(diào)平”和“防虛腿”的控制策略,,采用抗飽和積分的雙環(huán) PID 算法計算并輸出控制信號,并與懸架油缸保護邏輯算法和防虛腿邏輯算法的輸出結(jié)果進行校對,,最終以控制懸架油缸實現(xiàn)作業(yè)平臺姿態(tài)的實時全向調(diào)整,。為測試 LUDV負載敏感技術(shù)在四點液壓主動懸架中的有效性,在 AMESim 中建立了懸架系統(tǒng)仿真模型并開展了試驗,。試驗結(jié)果表明,,在同開度不同負載的情況下,各柱塞缸最大行程偏差為19.51 mm,,最大偏差率為6.27%,。為說明各執(zhí)行器的流量與負載無關(guān),在不同負載且開度控制信號比例為1:1.35:1.71:2.07 的條件下,,柱塞缸的運動行程比例偏差為1:1.35:1.71:1.92,,說明各執(zhí)行器的流量與負載無關(guān)且同步性良好,證明 LUDV 負載敏感技術(shù)對四點液壓主動懸架的有效性,。在實車試驗中,,靜態(tài)試驗結(jié)果表明系統(tǒng)可以將車身傾角收斂在0.5° 以內(nèi),動態(tài)試驗結(jié)果表明自適應(yīng)調(diào)平系統(tǒng)在平臺橫行和縱行的狀態(tài)下分別使車身最大傾角降低58.0% 和55.4%,,并避免了虛腿現(xiàn)象發(fā)生,,能夠有效提高作業(yè)時的穩(wěn)定性與安全性。

    Abstract:

    To enhance the stability and safety of the self-propelled wide-span operation platform during its walking operation, an adaptive omnidirectional leveling system based on a four-point hydraulic active suspension was designed, using the self-propelled platform as the research subject. The system employs LUDV load-sensing technology to improve hydraulic control performance and achieve synchronous control under multi-load parallel conditions in the four-point suspension hydraulic system. A multi-sensor setup was used to detect the platform′s posture in real-time, and through the integration of "following leveling" and "anti-false leg" control strategies, a dual-loop PID algorithm with anti-saturation integration was employed to compute and output control signals. These signals were cross-validated with the results from the suspension cylinder protection logic and anti- false leg logic algorithms to realize real-time omnidirectional posture adjustment of the platform by controlling the suspension cylinders. To validate the effectiveness of the LUDV load-sensing technology in the four-point hydraulic active suspension, a simulation model of the suspension system was developed in AMESim, followed by experimental testing. The test results indicated that under varying loads with identical openings, the maximum stroke deviation among the cylinders was 19.51 mm, with a maximum deviation rate of 6.27%. Furthermore, to demonstrate that the flow rate of each actuator was independent of load size, tests under load ratios of 1:1.35:1.71:2.07 with proportional control signals showed a motion stroke ratio deviation of 1:1.35:1.71:1.92, confirming both the independence of flow from load size and good synchronization. This verified the effectiveness of the LUDV load-sensing technology for the four-point hydraulic active suspension. In real vehicle tests, the static test results showed that the system could converge the vehicle′s body tilt angle within 0.5 °. Dynamic tests revealed that the adaptive leveling system reduced the maximum body tilt angle by 58.0% during lateral movements and 55.4% during longitudinal movements, while preventing the occurrence of false leg phenomena, effectively improving the platform’s stability and safety during operation.

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徐志剛,閆洪峰,李蓉萱,李法鐮,鄧育榮,陳度.自走式寬幅作業(yè)平臺自適應(yīng)調(diào)平系統(tǒng)研究[J].農(nóng)業(yè)機械學(xué)報,2024,55(s1):116-124,,185. XU Zhigang, YAN Hongfeng, LI Rongxuan, LI Falian, DENG Yurong, CHEN Du. Adaptive Leveling System for Self-propelled Wide-width Working Platform[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):116-124,,185.

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  • 收稿日期:2024-07-22
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  • 在線發(fā)布日期: 2024-12-10
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