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1ZLZ-300型全幅復式種床整地機設(shè)計與試驗
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國家重點研發(fā)計劃項目(2023YFD1501102)和中國科學院戰(zhàn)略性先導科技專項(XDA28080202)


Design and Experiment of 1ZLZ-300 Full Width Compound Seed Bed Preparation Machine
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    摘要:

    針對松耙聯(lián)合整地機在秋季黏重土壤條件下作業(yè)后土塊較大,、地表不平,、種床秸稈與土壤混拌不均等生產(chǎn)實際問 題,設(shè)計一種具有種床土地平整及秸稈殘茬梳理功能的1ZLZ-300 型全幅復式種床整地機,。根據(jù)覆混耕作春整地技術(shù)要求及黏重土壤特點確定種床整地機的總體設(shè)計方案,,分別對自激振土壤水平剪切單元、彈性梳理單元進行研究,。借助 EDEM 離散元仿真技術(shù),,根據(jù)田間測量數(shù)據(jù)與相關(guān)文獻建立東北黑土區(qū)秸稈混埋土壤仿真模型,通過對種床整地機作業(yè)過程的模 擬仿真得出各入土部件的工作機理以及對土壤的擾動效果,。以松土鏟入土深度,、彈齒入土深度、彈齒入土角度為試驗因素,,以地表秸稈覆蓋率,、地表平整度為評價指標,進行 Box-Behnken 正交試驗,,確定了1ZLZ-300 型全幅復式種床整地機在 作業(yè)速度為10 km/h 時最優(yōu)工作參數(shù)為:松土鏟入土深度10.0 cm,、彈齒入土深度 8.0 cm、彈齒角度 0°,。在上述工況下,,通過田間試驗測得秸稈覆蓋率平均值為50.7%、地表平整度平均值為3.2 cm,、深度 0~10 cm 種床土壤緊實度平均值為73.3 kPa,、深度10~20 cm 種床土壤緊實度平均值為690.2 kPa、碎土率平均值為 89.7%,。試驗結(jié)果表明,,機具各項性能指標均滿足覆混耕 作春整地技術(shù)要求。1ZLZ-300 型全幅復式種床整地機的研制為吉林省中東部地區(qū)黑土地保護性耕作玉米秸稈覆混還田技術(shù)的推廣提供了裝備支撐,。

    Abstract:

    Aiming at the practical problems of large soil clods, uneven surface and uneven mixing of straw and soil in seed bed after operation in autumn, 1ZLZ-300 fullwidth compound seed bed preparation machine with the function of seed bed land leveling and straw stubble combing was designed. According to the technical requirements of spring land preparation and the characteristics of viscous soil, the overall design scheme of seed bed land preparation machine was determined. The self-excited soil horizontal shear unit and the elastic carding unit were studied respectively. By means of EDEM discrete element simulation technology, a simulation model of straw mixed buried soil in northeast black soil area was established based on field measurement data and related literature. The working mechanism of each embedded component and its effect on soil disturbance were obtained through the simulation of the operation process of seed bed preparation machine. The Box - Behnken orthogonal test was carried out with the depth of the shovel, the depth of the spring tooth and the angle of the spring tooth as the test factors, and the straw coverage rate of the surface and the surface flatness of the soil as the evaluation indexes. The optimum working parameters of 1ZLZ-300 fullwidth compound seed bed preparation machine at the working speed of 10 km/h were determined to be the depth of 10.0 cm, the depth of 8.0 cm and the angle of 0 ° of the spring teeth. Under the above conditions, the average straw coverage rate was 50.7%, the average surface flatness of the soil was 3.2 cm, the average soil compactness of 0~10 cm depth seed bed was 73.3 kPa, the average soil compactness of 10~20 cm depth seed bed was 690.2 kPa, the average soil breaking rate was 89.7%. The test results showed that all the performance indexes of the machine met the technical requirements of spring land preparation in overlying tillage. The development of1ZLZ-300 full width compound seed bed preparation machine provided the equipment support for the popularization of black soil conservation tillage corn straw mulching and mixed returning technology in central and eastern Jilin Province.

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侯錫彬,崔舒然,李明森,范旭輝,張沖,馬明洋.1ZLZ-300型全幅復式種床整地機設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2024,55(s1):125-134. HOU Xibin, CUI Shuran, LI Mingsen, FAN Xuhui, ZHANG Chong, MA Mingyang. Design and Experiment of 1ZLZ-300 Full Width Compound Seed Bed Preparation Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):125-134.

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  • 收稿日期:2024-07-21
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  • 在線發(fā)布日期: 2024-12-10
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