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基于電容法的齒盤式棉花穴播器播種量傳感器設(shè)計與試驗
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國家重點研發(fā)計劃項目(2022YFD2002400)和兵團(tuán)財政科技計劃項目(2023AB014)


Design and Experiment of Seeding Quantity Sensor for Cotton Hill-drop Planters Based on Capacitive Method
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    針對新疆地區(qū)廣泛應(yīng)用的齒盤式穴播器無導(dǎo)種管結(jié)構(gòu),常規(guī)光電傳感器無法安裝的問題,,研究一種基于微弱電容信 號獲取與分析的播種傳感器,。通過對穴播器內(nèi)取種過程分析,確定檢測位置及極板外尺寸,。以提高信號顯著性和檢測精度為目標(biāo),,以可靠性為邊界約束條件,建立三因素三水平響應(yīng)面試驗對電極結(jié)構(gòu)參數(shù)尋優(yōu),,并對傳感器敏感單元屏蔽處理,,集中場能。經(jīng)改進(jìn)后傳感器敏感單元厚度 0.64 mm,,基礎(chǔ)電容平均值13.94 pF,,電容變化量為 0.16 pF,有效提升信號顯著性和檢測精度,。設(shè)計了以電容轉(zhuǎn)換芯片 AD7745 為核心的電容信號采集模塊,。上位機(jī)通過對采集信號自適應(yīng)閾值正交小波 變換濾波,基于二階導(dǎo)數(shù)尋峰獲取種子實時播量,。試驗結(jié)果表明 :在采樣周期11 ms,、穴播器轉(zhuǎn)速20~30 r/min 條件下,傳 感器具有較高的檢測精度,,實際播量和測量播量之間相對誤差為-2.604%~1.836%,,均小于5%。本文所設(shè)計的播種傳感器為解決穴播器式播種裝備播種檢測問題提供了一種有效途徑,,對提高精量播種技術(shù)具有重要意義,。

    Abstract:

    To address the installation challenges of conventional photoelectric sensors in hill - drop planters widely used in Xinjiang, which lack seed guiding tubes, a seeding sensor was explored based on weak capacitive signal acquisition and analysis. By analyzing the seed extraction process within the seeder, the optimal detection position and external dimensions of the electrode plates were established. The primary objectives were to enhance signal significance and detection accuracy while ensuring reliability as a critical boundary constraint. To optimize the electrode structure parameters, a response surface methodology was employed, utilizing three factors at three levels. Additionally, the sensitive unit of the sensor was shielded to concentrate the electric field. Following enhancement, the thickness of the sensor ’s sensitive unit was determined to be 0.64 mm, and a capacitance variation of 0.16 pF, effectively enhancing signal significance and detection accuracy. A capacitive signal acquisition module, centered around the AD7745 capacitive conversion chip, was designed. The upper computer processed the collected signals using adaptive threshold orthogonal wavelet transform filtering and employed the second derivative peak detection to obtain real-time seed sowing rates. Experimental results indicated that with a sampling period of 11 ms and a seeder rotation speed of 20~25 r/min, the sensor achieved high detection accuracy, with relative errors between the actual and measured sowing rates ranged from -2.604% to 1.836%, which were all less than 5%. The designed seeding sensor provided an effective solution to the sowing detection challenges associated with disc-type seeding equipment and played a significant role in advancing precision sowing technology.

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周利明,季雨希,牛康,韓璧蔓,白圣賀,劉陽春.基于電容法的齒盤式棉花穴播器播種量傳感器設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2024,55(s1):177-185. ZHOU Liming, JI Yuxi, NIU Kang, HAN Biman, BAI Shenghe, LIU Yangchun. Design and Experiment of Seeding Quantity Sensor for Cotton Hill-drop Planters Based on Capacitive Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):177-185.

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  • 收稿日期:2024-08-21
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  • 在線發(fā)布日期: 2024-12-10
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