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低速重載下GCr15表面超聲振動(dòng)復(fù)合電火花沉積WC涂層的摩擦磨損性能
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中國機(jī)械工業(yè)集團(tuán)有限公司青年科技基金項(xiàng)目(QNJJ-PY-2022-15)


Friction and Wear Performance of Ultrasonic Vibration Composite Electro-spark Deposition WC Coatings on GCr15 Surface with Heavy Load at Low Speed
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    摘要:

    為提高農(nóng)業(yè)機(jī)械車輪模具在低速重載作業(yè)環(huán)境下的摩擦磨損性能,,以農(nóng)業(yè)機(jī)械車輪模具使用的 GCr15 為研究對(duì)象,,采用電火花沉積技術(shù)和超聲振動(dòng)復(fù)合電火花沉積技術(shù)分別在 GCr15 基體上制備了 WC 涂層,。采用顯微硬度計(jì),、表面粗糙度儀,、摩擦磨損試驗(yàn)機(jī)以及三維白光干涉輪廓儀等設(shè)備對(duì) WC 涂層的顯微硬度,、表面粗糙度、摩擦磨損性能等進(jìn)行了分析測(cè)試,。研究結(jié)果表明,,超聲振動(dòng)復(fù)合WC涂層表面粗糙度為4.641 μm,相比于電火花沉積 WC 涂層降低約62%,,顯微硬度為 1114.6 HV0.025,,相比于電火花沉積 WC 涂層提高約15%,,相比于基材提高約67%。摩擦磨損試驗(yàn)結(jié)果表明,,超聲振動(dòng)復(fù)合 WC 涂層和電火花沉積 WC 涂層的平均摩擦因數(shù)和磨損量均低于基材,,這表明制備 WC 涂層可有效提高模具的減摩耐磨性。超聲振動(dòng)復(fù)合 WC 涂層的平均摩擦因數(shù),、磨損量以及磨痕深度均低于電火花沉積 WC 涂層,,這表明在低速重載條件下超聲振動(dòng)復(fù)合 WC 涂層具有最優(yōu)異的減摩耐磨性能。試樣磨損量與其顯微硬度成負(fù)相關(guān),,與平均摩擦因數(shù)和涂層表面粗糙度成正相關(guān),。

    Abstract:

    In order to improve the friction and wear performance of agricultural machinery wheel molds in low-speed and heavy-load operating environments, WC coatings were prepared on GCr15 substrates by using electro-spark deposition technology and ultrasonic vibration composite electro- spark deposition technology, respectively, with GCr15 used in agricultural machinery wheel molds as the object of study. The microhardness, surface roughness, friction and wear performance of the WC coatings were analyzed and tested by using microhardness tester, surface roughness tester, friction and wear tester and three-dimensional white light interference profiler. The results showed that the surface roughness of the ultrasonic vibration composite WC coating was 4.641 μm, which was lower than that of the electro-spark deposition WC coating by about 62%. The microhardness was 1114.6 HV0.025, which was improved by about 15% compared with that of the electro-spark deposition WC coating, and improved by about 67% compared with that of the substrate. The results of the friction and wear test showed that the average coefficient of friction and the wear of the ultrasonic vibration composite WC coating and the electro-spark deposition WC coating were lower than that of the substrate, which indicated that the preparation of the WC coating can effectively improve the friction reduction and wear resistance of the mold. The average coefficient of friction, wear amount and depth of abrasion of the ultrasonic vibration composite WC coating were lower than that of the electro-spark deposition WC coating, which indicated that the ultrasonic vibration composite WC coating had the best friction and abrasion resistance under the condition of heavy load and low speed. The wear amount of the specimen was in a negative correlation with its microhardness, and in a positive correlation with the average coefficient of friction and coating surface roughness.

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李碧晗,王彥民,馬小斌,汪瑞軍.低速重載下GCr15表面超聲振動(dòng)復(fù)合電火花沉積WC涂層的摩擦磨損性能[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(s1):420-426. LI Bihan, WANG Yanmin, MA Xiaobin, WANG Ruijun. Friction and Wear Performance of Ultrasonic Vibration Composite Electro-spark Deposition WC Coatings on GCr15 Surface with Heavy Load at Low Speed[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s1):420-426.

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  • 收稿日期:2024-07-23
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  • 在線發(fā)布日期: 2024-12-10
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