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激光測(cè)距控深割膠機(jī)設(shè)計(jì)與試驗(yàn)
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三亞市科技創(chuàng)新專(zhuān)項(xiàng)(2022KJCX94)、海南省自然科學(xué)基金項(xiàng)目(523RC440),、國(guó)家自然科學(xué)基金項(xiàng)目(U23A20176),、海南省科技人才創(chuàng)新項(xiàng)目( KJRC2023C04)、海南省高等學(xué)??茖W(xué)研究項(xiàng)目(Hnky2022-9),、國(guó)家天然橡膠產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-33-JX2)和海南大學(xué)科研啟動(dòng)基金項(xiàng)目(KYQD( ZR)-22036)


Design and Experiment of Laser Ranging Depth Control Rubber Tapping Machine
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    摘要:

    針對(duì)目前割膠機(jī)械割深不均勻、樹(shù)皮起伏適應(yīng)能力差等問(wèn)題,設(shè)計(jì)一種激光測(cè)距控深割膠機(jī),,通過(guò)構(gòu)建數(shù)學(xué)模型分析割膠作業(yè)中的軌跡動(dòng)態(tài),,得到軌跡解析方程?;诟钅z執(zhí)行機(jī)構(gòu)與橡膠樹(shù)的幾何關(guān)系確定割膠刀距離調(diào)整計(jì)算方法,,明確測(cè)距點(diǎn)間隔角度對(duì)割膠刀調(diào)整誤差的影響機(jī)制,利用Arduino控制板實(shí)現(xiàn)了割膠過(guò)程中的軌跡行走和刀具精準(zhǔn)控制,。以位移電機(jī)轉(zhuǎn)速,、耗皮量與切割深度閾值為試驗(yàn)因素,,以單次割膠刀具調(diào)整次數(shù),、壓力方差和切割深度合格率為評(píng)價(jià)指標(biāo),進(jìn)行正交試驗(yàn),。試驗(yàn)結(jié)果表明:位移電機(jī)轉(zhuǎn)速24r/min,、不同耗皮量和切割深度閾值設(shè)定范圍條件下,切割深度合格率均可達(dá)到87%,,當(dāng)位移電機(jī)轉(zhuǎn)速為24r/min,、耗皮量為1.3mm,、切割深度閾值為-0.1~0.1mm時(shí)取得最優(yōu)割膠效果,切割深度合格率為95.74%,,平均刀具調(diào)整次數(shù)為22.33次,,壓力方差為14.89N2,且割面平滑度較好,,滿(mǎn)足割膠作業(yè)要求,。

    Abstract:

    In order to solve the problems of uneven cutting depth and poor adaptability of bark undulation in rubber tapping machinery, a laser ranging and depth control rubber tapping machine was designed, and the trajectory dynamics in rubber tapping operation were analyzed by constructing a mathematical model, and the trajectory analysis equation was obtained. Based on the geometric relationship between the rubber tapping actuator and the rubber tree, the tool distance adjustment calculation method was determined, the influence mechanism of the distance angle of the ranging point on the adjustment error of the rubber tapping knife was clarified, and the trajectory walking and precise control of the tool in the rubber tapping process were realized by using the Arduino control board. The orthogonal test was carried out with the speed of the displacement motor, the skin consumption and the threshold range of cutting depth as the test factors, and the number of adjustment times, pressure variance and cutting depth qualification rate of a single rubber tapping tool were used as evaluation indicators. The test results showed that under the conditions of the speed of the displacement motor was 24r/min, different skin consumption and threshold setting range, the pass rate of cutting thickness can reach more than 87%, which was the best rubber tapping effect when the speed of the displacement motor was 24r/min, the skin consumption was 1.3mm, and the threshold range of tapping depth was -0.1~0.1mm, the pass rate of tapping thickness was 95.74%, the average number of tool adjustments was 22.33 times, the pressure variance was 14.89N2, and the smoothness of the cutting surface was good, which met the requirements of tapping depth control.

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劉俊孝,孫瑤瑤,張喜瑞,張志富,張麗娜,孫鶴鳴.激光測(cè)距控深割膠機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(4):284-292. LIU Junxiao, SUN Yaoyao, ZHANG Xirui, ZHANG Zhifu, ZHANG Li’na, SUN Heming. Design and Experiment of Laser Ranging Depth Control Rubber Tapping Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):284-292.

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  • 收稿日期:2024-11-15
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  • 在線發(fā)布日期: 2025-04-10
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