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不同葉頂間隙條件下斜式軸流泵空化流動與能量性能研究
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江蘇省自然科學(xué)基金項目(BK20241520)和江蘇省創(chuàng)新支撐計劃國際科技合作項目(BZ2023047)


Numerical Study on Effect of Tip Clearance on Cavitating Flow and Energy Performance of Slanted Axial-flow Pump
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    摘要:

    葉頂間隙不可避免地存在于軸流泵的葉輪室內(nèi),,其所誘導(dǎo)產(chǎn)生的葉頂間隙泄漏渦及其空化流動極易造成揚程效率等關(guān)鍵性能參數(shù)的降低,,并伴隨振動、噪聲等不良現(xiàn)象的增強,,嚴(yán)重影響軸流泵的安全穩(wěn)定高效運行,,甚至造成水泵裝置的損壞。為了研究葉頂間隙對水泵裝置空化流動特性的影響,,基于計算流體力學(xué)采用SST-CC模型結(jié)合ZGB空化模型對某傾斜安裝的軸流泵(斜式軸流泵)開展數(shù)值研究,,葉頂間隙尺寸選取小(δ/R=0.0010),、中(δ/R=0.0033),、大(δ/R=0.0067)以及無葉頂間隙4個方案,分析空化與水泵能量性能的相互作用關(guān)系,。結(jié)果表明:葉頂間隙可降低斜式軸流泵的能量性能,,所產(chǎn)生的能量損失與葉頂間隙尺寸呈正相關(guān)??栈鲬B(tài)方面,,小葉頂間隙方案與無葉頂間隙方案相差較小,空化形態(tài)主要呈現(xiàn)為葉面空化,;但是在中,、大葉頂間隙方案中可見明顯的片狀空化,其與葉面空化相融合,,最終形成楔形空化區(qū),。通過葉輪吸力面的流態(tài)和邊界渦量流分布得知,空化導(dǎo)致葉輪吸力面產(chǎn)生水流匯聚,,隨后流向葉頂區(qū)域并導(dǎo)致流動分離,;流動分離與葉輪尾流相互作用,并最終形成葉道渦,。這種現(xiàn)象隨著葉頂間隙尺寸的產(chǎn)生與增加呈現(xiàn)出更明顯,、更高程度的趨勢。此外,,針對葉頂間隙區(qū)域的三維流態(tài)分析表明,,空化區(qū)域與葉頂間隙泄漏流區(qū)域高度重合,即片狀空化為葉頂間隙泄漏流挾帶空化氣泡所形成,。通過熵產(chǎn)理論分析表明,,空化工況下斜式軸流泵能量性能下降的主要因素為葉道渦和葉頂間隙泄漏渦,,兩種渦的強度、影響范圍及其造成的能量損失隨著葉頂間隙尺寸的增加而增加,。

    Abstract:

    The tip clearance is unavoidable due to the rotation of the impeller during the operation of the hydraulic machinery. The tip leakage vortex and its cavitating flow due to the tip clearance can easily lead to the reduction of key performance parameters such as the pump head and efficiency, and with the enhancement of adverse phenomena such as vibration and noise, which seriously deteriorated the safe, stable and efficient operation of the axial-flow pump, and even caused damage to the pump device. In order to study the effect of tip clearance on the cavitation in a pump unit, slanted axialflow pumps without tip clearance and with three different tip clearances (δ/R=0.0010, 0.0033 and 0.0067) were numerically studied based on SST-CC model and ZGB cavitation model. The study focused more on the correlation between the cavitation and energy performance of the pump. The results showed that the tip clearance mattered the energy performance of the slanted axialflow pump under both free and cavitation conditions, and the energy loss due to this got larger as the tip clearance was increased. The cavitation flow pattern of the case with narrow tip clearance (δ/R=0.001) had little difference from that of the case without tip clearance, and both of them presented as the blade surface cavitation. However, in the cases with the larger tip clearances (δ/R=0.0033 and 0.0067), the sheet cavitation clearly appeared and merged with the blade surface cavitation to form a wedge-shaped cavitation. The cavitation led the phenomenon that water convergence and flow separation on the suction surface, and the interaction between the flow separation and wake flow from the impeller resulted in the passage vortex. This phenomenon was shown to be more pronounced and higher as the tip clearance appeared and increased. Besides, the cavitation and tip leakage flow regions were highly coexisting, indicating that the sheet cavitation was generated by the cavitation bubbles carried by the tip leakage flow. The energy performance of slanted axialflow pump under the cavitation condition was mainly caused by the passage vortex and the tip leakage vortex, and the intensity, scope and energy loss caused by both vortexes was increased with the increase of tip clearance size.

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費照丹,徐輝,牟童,馮建剛,鄭源,陳曜輝.不同葉頂間隙條件下斜式軸流泵空化流動與能量性能研究[J].農(nóng)業(yè)機械學(xué)報,2025,56(4):293-302,,334. FEI Zhaodan, XU Hui, MU Tong, FENG Jian’gang, ZHENG Yuan, CHEN Yaohui. Numerical Study on Effect of Tip Clearance on Cavitating Flow and Energy Performance of Slanted Axial-flow Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):293-302,334.

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  • 收稿日期:2024-04-24
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  • 在線發(fā)布日期: 2025-04-10
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