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基于離散元法的粉碎機篩網(wǎng)沖擊特性與粉碎顆粒接觸參數(shù)標定研究
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國家重點研發(fā)計劃項目(2021YFD1300305)


Analysis of Impact Characteristics of Hammermill Screen Based on Discrete Element Method and Calibration of Contact Parameters of Crushed Particles
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    摘要:

    原料粉碎是飼料加工的重要工藝環(huán)節(jié),,錘片式粉碎機篩網(wǎng)破損是常見的故障,。針對篩分式粉碎機篩網(wǎng)破損識別裝置中顆粒篩分過程離散元仿真缺乏粉碎顆粒有效接觸參數(shù),數(shù)值模擬不準確等問題,,以玉米為試驗材料,,在獲得粉碎機篩網(wǎng)沖擊特性和粉碎玉米顆粒粒度分布特征的基礎(chǔ)上,選擇粉碎玉米顆粒的特征粒徑制作試驗樣本,,采用碰撞斜板法和漏斗法試驗結(jié)合離散元仿真,,以多面體顆粒模型代表粉碎玉米顆粒,對粉碎玉米顆粒接觸參數(shù)進行標定,。研究結(jié)果表明,,篩網(wǎng)上部和下部的平均沖擊強度和更大且沖擊頻率高,更容易破損,,粉碎玉米顆粒間和粉碎玉米顆粒與碳鋼間碰撞恢復(fù)系數(shù)分別為0.14和0.44,,仿真驗證試驗相對誤差為0.56%和1.95%,粉碎玉米顆粒間和粉碎玉米顆粒與碳鋼間動摩擦因數(shù)分別為0.77和0.85,,仿真驗證試驗相對誤差為3.04%和3.56%,。研究結(jié)果為解析粉碎機篩網(wǎng)沖擊特性和篩分式篩網(wǎng)破損識別裝置優(yōu)化提供基礎(chǔ)數(shù)據(jù)和理論依據(jù)。

    Abstract:

    Crushing of raw materials is an important process step in feed processing, and hammermill screen breakage is a common failure. Aiming at problems such as the lack of effective contact parameters of crushed particles and inaccurate numerical simulation in the discrete element simulation of the particle screening process in the screen breakage identification device, maize was used as test material to obtain the impact characteristics of the hammermill screen, and on the basis of the particle size distribution characteristics of crushed maize particles, the characteristic particle diameter of crushed maize particles was selected to make test samples. The collision ramptest and funnel test were combined with discrete element simulation. The polyhedral particle model was used to represent the crushed maize particles. The crushed maize particles contact parameters were calibrated.Results showed that the sum of average impact strength of the upper and lower parts of the screen was great and the impact frequency was high, making it easier to break. The coefficients of restitution between crushed maize particles and between crushed maize particles and carbon steel were 0.14 and 0.44, respectively, simulation verification test indicated that the relative errors were 0.56% and 1.95%. The kinetic friction coefficients between crushed maize particles and between crushed maize particles and carbon steel were 0.77 and 0.85, respectively. The relative errors of the simulation verification test were 3.04% and 3.56%.The research result can provide basic data and theoretical basis for analyzing the impact characteristics of the hammermill screen and optimizing the screen breakage identification device.

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張偉健,江善晨,孔憲銳,耿婕,牛智有,李洪成.基于離散元法的粉碎機篩網(wǎng)沖擊特性與粉碎顆粒接觸參數(shù)標定研究[J].農(nóng)業(yè)機械學(xué)報,2025,56(4):501-511. ZHANG Weijian, JIANG Shanchen, KONG Xianrui, GENG Jie, NIU Zhiyou, LI Hongcheng. Analysis of Impact Characteristics of Hammermill Screen Based on Discrete Element Method and Calibration of Contact Parameters of Crushed Particles[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):501-511.

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  • 收稿日期:2024-02-23
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  • 在線發(fā)布日期: 2025-04-10
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