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大功率外嚙合齒輪泵吸油流道結(jié)構(gòu)優(yōu)化與試驗
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廣西科技重大專項(桂科AA23023012)、國家自然科學(xué)基金項目(52075233)和柳州市科技計劃項目(2022ABC0101)


Optimization and Verification to Suction Runner Structure of High-power External Gear Pump
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    摘要:

    大功率外嚙合齒輪泵在高轉(zhuǎn)速運行時容積效率較低,,無法滿足電動工程機械高速化需求,。首先建立傳統(tǒng)泵三維模型,并基于三維模型的結(jié)構(gòu)參數(shù)推導(dǎo)齒腔吸油流量-壓力數(shù)學(xué)模型,,對數(shù)學(xué)模型進行分析,提出一種基于“π”形槽設(shè)計的吸油流道優(yōu)化方案,;然后采用Pumplinx對全因子正交設(shè)計的結(jié)構(gòu)參數(shù)進行計算,,建立優(yōu)化泵容積效率的預(yù)測模型;最后通過試驗驗證優(yōu)化泵的性能,。結(jié)果表明:徑向吸油時,,過流面積小,齒腔充滿油液所需的瞬時壓力較大,,且高轉(zhuǎn)速運行時,,齒腔充液時間縮短,導(dǎo)致泵高轉(zhuǎn)速運行時容積效率快速下降,;通過徑向-軸向聯(lián)合吸油的方法,,在3000r/min時所需Δp≥0.1MPa的最小齒腔容積占比比徑向吸油減小42.62個百分點,具有較高齒腔充液率;被優(yōu)化結(jié)構(gòu)參數(shù)對容積效率的影響程度從大到小依次為d2,、Rm,、d1,且容積效率預(yù)測模型R2為0.9971,,具有較高可靠性,;傳統(tǒng)泵運行轉(zhuǎn)速大于2700r/min時容積效率快速下降,在3000r/min時容積效率降至81.87%,,而優(yōu)化泵在2700r/min后容積效率下降趨勢較為緩慢,,在2800、2900,、3000r/min下容積效率分別提高1.8,、6.79、11.64個百分點,。

    Abstract:

    The volume efficiency of the high-power external gear pump is insufficient at high speeds, rendering it inadequate for meeting the demands of high-speed electric construction machinery. Firstly, the 3D model of the traditional pump was established, and the mathematical model of the oil suction flow-pressure of the tooth cavity was derived based on the obtained structural parameters. Furthermore, an optimization scheme of oil suction runner based on “π” groove design was proposed to improve the volume efficiency by analyzing the mathematical model of oil suction flowpressure in the tooth cavity. Then the structural parameters of the full factor orthogonal design were simulated by using Pumplinx, and a prediction model for optimizing pump volume efficiency was established. Finally, the performance of the optimized pump was verified by experiments. The results showed that when the radial oil suction was small, the instantaneous pressure required by the tooth cavity to fill the oil was large, and the filling time of the tooth cavity was shortened when the pump was running at high speed, which was the main reason for the decrease of the volume efficiency of the pump at high speed. Through the combined radial and axial oil suction method, the minimum volume ratio required for radial oil suction (Δp≥0.1MPa) was reduced by 42.62 percentage points at 3000r/min, resulting in a high liquid filling rate of the tooth cavity. The influence degree of the optimized structural parameters on the volume efficiency was d2, Rm, d1 in order from large to small, and the prediction model for volume efficiency, with an R2 value of 0.9971, demonstrating high reliability. The volume efficiency of the traditional pump was decreased rapidly when the operating speed exceeded 2700r/min, and dropped to 81.87% at 3000r/min. However, the optimized pump exhibited a gradual decline in volume efficiency beyond 2700r/min. However, the volume efficiency of the optimized pump experienced a slow decrease. In comparison with traditional pump, there was an increase in volume efficiency by 1.8 percentage points, 6.79 percentage points, and 11.64 percentage points, respectively at speeds of 2800r/min, 2900r/min, and 3000r/min.

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湯榮福,冀宏,王素燕,李彥澤,代鵬云.大功率外嚙合齒輪泵吸油流道結(jié)構(gòu)優(yōu)化與試驗[J].農(nóng)業(yè)機械學(xué)報,2025,56(4):563-570. TANG Rongfu, JI Hong, WANG Suyan, LI Yanze, DAI Pengyun. Optimization and Verification to Suction Runner Structure of High-power External Gear Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(4):563-570.

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  • 收稿日期:2024-11-12
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  • 在線發(fā)布日期: 2025-04-10
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